Doule Cone Blenders

At Harsha Engineers India, we manufacture high-quality Double Cone Blenders designed for gentle, uniform, and dust-free mixing of dry powders and granules. The symmetrical conical design allows for free-flowing movement of material inside the vessel, ensuring a homogenous blend without the use of internal blades or agitators. This makes double cone blenders particularly suitable for heat-sensitive or fragile materials commonly used in pharmaceutical, food, chemical, and cosmetic industries, where minimal shear and efficient mixing are critical to product integrity.

Our Double Cone Blenders are constructed using high-grade stainless steel with cGMP-compliant finishes and are available in a range of capacities to suit batch processing needs. The design includes a centrally mounted charging port, butterfly valve for easy discharge, and optional features like vacuum loading, spray systems for liquid addition, and automation controls. Known for low maintenance, energy efficiency, and consistent performance, Harsha Engineers’ Double Cone Blenders are a trusted solution for achieving precision mixing in demanding production environments.

Double Cone Blenders are highly efficient mixing equipment designed for the uniform blending of dry powders and granules. They feature a unique double-cone-shaped vessel that enhances mixing efficiency by continuously tumbling the material. This gentle blending action ensures homogeneity without causing excessive friction or heat generation. At Harsha Engineers, we manufacture precision-engineered Double Cone Blenders in MS, SS 304, SS 316, and GMP-compliant models, making them ideal for pharmaceutical, food, chemical, and allied industries.

The Double Cone Blender runs on the tumbling action principle:

As the double-cone-shaped vessel rotates, materials are repeatedly divided and intermixed.
The uniform distribution of ingredients is ensured by the continuous tumbling motion.
The design minimizes the risk of material segregation and maintains particle integrity.
The blender is best suited for gentle but effective blending due to its low RPM.

Double-cone design for improved mixing efficiency.
Constructed in Mild Steel, Stainless Steel 304/316, or customized grades.
Available in various capacities for lab scale, pilot scale, and industrial production.
Gentle blending with minimal material degradation.
Easy charging and discharging with butterfly or rotary valves.
Low-maintenance design with fewer moving parts.
Baffles, vacuum loading, and variable frequency drives (VFDs) are optional features.

Double Cone Blenders are versatile and widely used across industries:

Pharmaceutical Industry – mixing of powders, granules, bulk drugs, and formulations.
Food and Beverages: the preparation of coffee, protein powders, spices, flour, and nutritional supplements.
In the chemical industry, pigments, detergents, fertilizers, and specialty chemicals are uniformly mixed.
Preparation of nutritional and health supplements known as nutraceuticals.
Cosmetic Industry – blending of powders and base materials for cosmetics.

Uniform Mixing – ensures consistency in product quality.
Maintains Material Integrity by preventing particle breakdown with gentle action.
Energy Efficient – requires less power for blending.
Durable Construction – robust and long-lasting equipment.
Available in a variety of sizes, materials, and optional features, it is customizable.
User-Friendly: Simple to load, use, clean, and keep clean.

Conclusion

Double Cone Blenders from Harsha Engineers are an excellent choice for industries that require efficient, gentle, and uniform mixing of powders and granules. Our Double Cone Blenders provide consistent performance, product integrity, and dependability for a wide range of applications thanks to their distinctive design, durable construction, and customizable features.