Bucket Conveyors
Bucket Conveyors
Bucket Conveyors are continuous conveying systems designed to transport bulk materials vertically or at steep inclines with high efficiency. These systems consist of a series of buckets mounted on a belt or chain that operate in a closed loop, enabling smooth and controlled material movement. Bucket conveyors are widely used in industries such as agriculture, food processing, mining, chemical, fertilizer, and cement for handling materials like grains, powders, pellets, and other granular substances.
Engineered for durability and performance, bucket conveyors offer dust-free, spillage-free operation, and are ideal for elevating fragile or abrasive materials without degradation. Available in centrifugal, continuous, and positive discharge designs, these conveyors can be customized based on height, capacity, material type, and environmental factors. Enclosures, anti-corrosion coatings, and explosion-proof designs can be added to meet specific industrial needs.
Material of Construction (MOC): MS, SS 304, SS 316, GMP-compliant.
Bucket Material: Mild Steel, Stainless Steel, or Plastic (food-grade options).
Conveyor Type: Belt-type or Chain-type.
Bucket Sizes: From 100 mm to 500 mm width (customizable).
Capacity: From 500 kg/hr to several tons/hr.
Height Range: Up to 50 meters.
Drive System: Electric motor with gearbox, fixed or variable speed.
Design Variants: Continuous bucket elevators, centrifugal discharge elevators, positive discharge bucket conveyors.
The Bucket Conveyor operates on the principle of cyclic bucket movement:
Buckets are mounted on a belt or chain driven by a motorized system.
As the belt/chain rotates, buckets scoop material from the inlet.
The filled buckets are elevated to the discharge point.
At the discharge area, the buckets invert or pass over pulleys, allowing the material to fall by gravity.
The empty buckets return to the starting point for continuous operation.
Bucket Conveyors are widely used in industries that handle bulk solids, powders, and granules:
Pharmaceuticals: Bulk powder handling, granules, and raw material transport.
Food Processing: Grains, cereals, sugar, flour, spices, coffee beans, snacks.
Chemicals: Crystals, fertilizers, and powdered chemicals.
Agriculture: Seeds, grains, and animal feed.
Mining & Minerals: Coal, cement, limestone, ores, and sand.
Recycling & Waste Management: Plastic granules, glass, and scrap materials.
Efficient vertical conveying of bulk materials.
Dust-free and enclosed operation for hygiene and safety.
Handles free-flowing as well as fragile materials without damage.
Space-saving design compared to inclined conveyors.
Customizable bucket sizes and configurations for different materials.
Low energy consumption with high load capacity.
Reliable and continuous operation with minimal maintenance.
Conclusion
Bucket Conveyors from Harsha Engineers provide an ideal solution for vertical and inclined bulk material handling. With robust design, customizable options, and high efficiency, they are perfectly suited for industries where precision, hygiene, and productivity are essential. Our conveyors ensure safe, smooth, and long-lasting performance, making them a trusted choice across diverse applications.