Vacuum Tray Dryer
Vacuum Tray Dryer
A Vacuum Tray Dryer (VTD) is an essential drying solution used to gently and efficiently dry heat-sensitive, hygroscopic, and fragile materials under vacuum conditions. It works on the principle of drying the material by reducing the pressure inside the chamber, thereby lowering the boiling point of moisture and allowing evaporation at low temperatures without compromising the product’s physical or chemical structure.
At Harsha Engineers India, our Vacuum Tray Dryers are designed for optimal drying performance, precision control, and long-term durability. These dryers are widely used in pharmaceuticals, chemicals, food, herbal extracts, and cosmetic industries for drying powders, granules, and wet cakes where thermal degradation or oxidation must be avoided.
Each unit consists of a vacuum chamber fitted with multiple stainless steel shelves (trays), a jacketed enclosure for uniform heat transfer, a high-capacity vacuum pump system, and an integrated condenser for vapor recovery. Uniform heating is ensured using steam, hot water, or thermal oil through the jacket.
A Vacuum Tray Dryer (VTD) is a highly efficient drying system used for heat-sensitive materials that require drying at low temperatures. By operating under a vacuum environment, the boiling point of liquids is reduced, allowing moisture to evaporate without damaging the product. At Harsha Engineers, we manufacture robust, GMP-compliant Vacuum Tray Dryers using MS, SS 304, SS 316, or customized grades, designed for pharmaceutical, chemical, and food industries.
The Vacuum Tray Dryer operates on the premise of heat conduction and vacuum drying:
- Within the dryer chamber, trays are used to store wet materials.
- A vacuum pump creates a low-pressure environment in the sealed chamber.
- The jackets and shelves circulate steam, hot water, or oil to provide heat.
- When there is a vacuum, moisture evaporates at a much lower temperature and separates into condensation and collection.
- The delicate materials won’t be damaged by heat thanks to this method’s gentle drying.
Fabricated in MS, SS 304, SS 316, or GMP models.
Double-walled insulated chamber to minimize heat loss.
Available in various tray capacities: 12, 24, 48, 96, or custom.
Vacuum-tight design with heavy-duty doors and gaskets.
Integrated with vacuum pumps and condensers for efficient operation.
Uniform heating through jackets and shelves.
Easy to operate, clean, and maintain.
Vacuum Tray Dryers are utilized extensively in:
- Pharmaceutical Industry – drying of bulk drugs, intermediates, herbal extracts, and APIs.
- Dyes, pigments, and chemicals that are sensitive to heat are dried in the chemical industry.
- Fruits, vegetables, flavors, and food additives are dried in the food industry.
- Nutraceuticals are nutritional supplements and extracts from dried plants.
- Pesticide, fertilizer, and fine chemical drying are examples of agrochemicals.
- Ideal for products that are sensitive to heat because it prevents degradation at high temperatures.
- Faster Drying: Vacuum accelerates the removal of moisture.
- Maintains color, texture, and chemical stability for a high-quality product.
- Energy Saving: Drying at lower temperatures saves energy.
- Design that is customizable—the trays come in a variety of sizes, capacities, and materials.
- Safe and Reliable: The robust construction guarantees a long lifespan.
Conclusion
Vacuum Tray Dryers from Harsha Engineers are designed to deliver gentle, uniform, and efficient drying of heat-sensitive and delicate products. Our VTDs are a dependable option for the food, chemical, and pharmaceutical industries, all of which place a high value on product safety and quality, thanks to their sturdy construction, GMP compliance, and cutting-edge vacuum technology.